Custom Parchment Paper

Custom Printed Parchment Paper Manufacturing Process

Parchment paper has a long history, but recent modern innovations have made it much more beneficial. There are two important components in the making of the paper.

• Cellulose -a chemical compound that gives plants their life
• Silicone a polymer made from a mixture of silicone-oxygen compound, carbon, and hydrogen.

The manufacturing of our custom parchment paper sheets involves several steps;

Premium Quality Raw Material

The process starts with a high-quality, 100% virgin wood pulp. The pulp is also derived or sourced from ethical means, from FSC-certified forests. The pulp is then refined, cleaned, and bleached to make the base of the paper. All the processes are elemental chlorine-free. All this is done to make sure that the end product that you get meets the food-contact safety standards.

Sheet Formation

The pulp is diluted with water and spread on the fine mesh of - Fourdrinier machine. This brings a continuous sheet. The water is then drained through suction boxes, and the sheet is pressed on heated rollers until the desired weight or thickness is achieved.

Parchmentizing Process

To turn any ordinary paper into parchment paper, this step is crucial. The dried base paper is passed through zinc chloride or concentrated sulphuric acid solution, just for a few seconds. This quick chemical treatment gelatinizes and partially dissolves the cellulose fibres. The end product is grease-resistant, non-porous, and dense paper. After the chemical reaction process, the paper is immediately washed with water to remove any remaining chemical residues. Finally, the paper is neutralized with an alkaline solution.

Alkaline Treatment

After the chemical reaction process, a high chance is present that some of the chemical residues of zinc chloride or sulphuric acid were left on the paper. In that case, the functionality of the parchment paper would decrease drastically by making the paper weak, unsafe for food contact, and yellowing or chemical odor during the heating or storage of food.

At Wax Paper Global, we make sure our custom parchment paper for food is of premium quality. Hence, we ensure alkaline treatment for the parchment paper. In this process, the paper is given an alkaline bath, which contains sodium carbonate or sodium bicarbonate. This brings the pH of the paper back to neutral or to basic pH, i.e., 7 - 8. The cellulose structure turns stable, giving more durability, flexibility, and safety. It is then thoroughly cleaned with water to remove any remaining alkaline solution, retaining the strength and texture of the paper.

Drying and Finishing

The neutralized paper is then dried under controlled heat and tension. This gives the paper its shape and structure, giving it a smooth, translucent, and uniform surface. Further Supercalendering - is where the paper is pressed between polished rollers to give a shiny look. This increases the grease and oil resistance of the parchment paper along with strength, flexibility, and durability.

Additional Step For Baking

For baking, the next step is performed on parchment paper to enhance your experience of baking food. The parchment paper is coated with a thin layer of food-grade silicone on both sides. This step gives the paper its exceptional ability to withstand heat for up to 230°C, non-stick properties, and high resistance to water, grease, and oil. The silicone is coated at a very high temperature to create a permanent and inert surface safe for repeated food contact.

Printing and Cutting

Once coated and prepared, the paper is then rolled and cut into sheets according to the specifications or requirements of the customers.

Quality Assurance Check

Every batch of sheet is consistently checked or goes through a system of quality checks for thickness, grease-resistance, strength, and migration safety. We make sure our product abides by all food safety standards. The paper is packed in hygienic and contamination-free facilities to maintain the quality.

Custom Printing For Powerful Branding

At Wax Paper Global, we turn everyday normal, boring, and bland packaging into something that brings you an opportunity to not just present your food but highlight your business. We make this possible for you with our custom parchment paper with logo facility. Whether you wanted your logo, design, tagline, or any other element, we incorporate that aesthetically on every sheet. If you don’t have specific ideas or are running low on creativity - that’s not a problem as well, as our team is present 24/7 to help you create your personalized elements and elevate your business in style.

Every sheet presents your brand's personality with premium quality and precision. By using food-safe, eco-friendly, and high-definition inks, we create prints that are durable, clear, and completely safe for direct food contact. Our logo design assistance service, along with sustainable ingredients, brings you an opportunity to not compromise on either quality or environment. From small bakeries to restaurants - everyone can show their brand simply and sustainably.

Combining Sustainability, Practicality, With Branding

Main Features

• 100% Virgin, FSC certified pulp
• Ethically sourced material from FSC-certified forests
• Chlorine-Free bleaching process (ECF/TCF Free)
• Food Grade Silicone Coating, non-toxic and biodegradable
• Soy-based, Water-based Inks
• Recyclable and Compostable
• ISO 14001 certified/standard manufacturing

We understand today's world standards and want our products to be a cause of spreading positivity. Using plastic, especially for food products, is not our standard. The long-term harmful impacts on both the health of the individuals and the environment are not greater than any business. Each element that we use for our product is sustainably produced and ethically sourced. The paper is treated using an elemental chlorine-free process, which reduces the harmful byproducts, leaving a safer and eco-conscious product. The silicone that is used for coating is also non-toxic and food safe, naturally giving a sustainable, compostable, and biodegradable surface to the parchment paper without compromising the performance of the paper. The soy-based and water-based inks ensure food safety, making the food completely safe for consumption. Every step aligns with ISO 14001 standards, confirming our parchment paper protects both food and the environment.

Speciality and Added Benefits

The food-grade silicone coating provides a unique non-stick finish. These features make it perfect for baking, food preparation, and wrapping food without the need for grease and oil. The incredible heat resistance of the parchment paper (up to 220°C - 250°C) makes it suitable for both oven and microwave. Upon heating, the parchment paper doesn’t release harmful chemicals or odors. It retains the texture of the food as well. The silicone coating gives an added benefit of acting as a barrier against moisture and oil, which prevents the food from getting soggy. The parchmentization process increases fiber bonding, presenting a durable, flexible, and tear-resistant product that doesn’t disintegrate or lose shape easily, even in high-moisture and oily environments. Furthermore, the premium matte finish gives a clean and professional look that adds value to food presentation.

From Baking to Branding - Many Uses of Parchment Paper

• Baking and Cooking: Tray and Pan Lining, preventing food from sticking to trays or other surfaces, also eliminating the need for extra oil or butter usage.
• Roasting: Ideal for use in a high-temperature oven or microwave.
• Steaming: Can be used to wrap fish, vegetables, and poultry, locking in moisture and flavour.
• Food Wrapping: Perfect for bakeries, cafes, and delis, to wrap baked goods, burgers, or sandwiches.
• Pastry Wrapping: Prevents grease stains on packaging, maintains the freshness of food
• Freezer Storage: Acts as a barrier between frozen items
• Basket Liners: Used as a liner for trays and baskets for food presentation of hot food items.

Specification Range of Parchment Paper

The specifications can be molded according to the needs of the customers. However, the typical grammage (GSM) stands at 35-60 g/m², which is standard and up to 70-90 g/m² for heavy-duty grades. The thickness ranges from 0.04-0.08mm, with some industrial grades up to 100mm. The coating is often done on both sides of the paper, which is of food-grade silicone-based or has a similar non-stick barrier. Has remarkable heat resistance for up to 230°C.

Save More With High Standard and Low Minimum

At Wax Paper Global, we offer customization services on an equal opportunity basis. We believe that everyone deserves an equal chance in enhancing their brand visibility and upping their food packaging game. Our custom parchment paper with a logo is designed to be affordable. With competitive wholesale pricing and flexible order quantities, you can enjoy a personalized experience without compromising your budget. We make bulk buying simple and cost-efficient, so no matter whether you need our product for daily operations or smaller batches for seasonal branding - we are here for you. Our goal is to support every business. In addition to maintaining the high standard, our product is FDA, EU, EC, and BfR approved. We carry the Food Safety System Certification 22000, Food Stewardship Council FSC Certification, and Brand Reputation Compliance Global Standards BRCGS Packaging Certification. Making sure that each step is sustainable and eco-friendly.